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Fluids- Diff./ Transby jimmypsp700, 2006-12-14
The front gearcase takes a different fluid than all the others. Don't use the Angle drive fluid (or any other) in the front.
The rear diff takes pretty much any full synthetic gearcase oil, like Mobil 1 full syn GL5 80w90. AGL for the trans.
Both the trans (13.5 oz/ 400ml) and rear diff. (5 oz ) say 1 5/8" from the top of the fill hole and it seams to measure accurate but I still pre-measure out the fluid to be sure.
All the fluids on the twins should be full synthetic.
The front diff is the most important to use the correct fluid, Polaris Premium Demand Drive fluid. It should be 3/4" from the bottom of the fill plug threads on the 600/700 twin centralized Hilliard front gear case. It takes 5 ounces/ 150ml.
The best and sure way to do it is drain it and measure out 5 oz. then add it to the front gearcase. The Polaris Premium Demand Drive (PPDD) fluid is expensive ($12/ 8 oz.).
Its a full synthetic, do not very from this fluid or amount or you will have AWD engagement problems.
My 2002 Sp700 Owners Manual has numerous mistakes in it and hopefully it was corrected for later models.
I go by the Service manual or the Owners Manual I got online at Polaris owners.
That being said here is the Amsoil equivalents, according to them. (again I would not personally substitute the PPDD fluid in the front diff.
Polaris = Amsoil
Recommendations for AMSOIL products to replace Polaris part numbers.
I cut/paste this post so I hope its legible.
-Polaris Premium 2-cycle oil/ AIT-injector oil
-Premium Gold Synthetic 2-cycle oil/ AIT-injector oil
-Polaris Premium 4 Synthetic 0W40/ AFF 0W40
-Polaris 10W or 20W40/ AMF 10W40
-Polaris Premium Synthetic gear case lube (SGL-AGL)/ TCC chaincase lube Part numbers 2871280, 2871478 and 2873602
-Front and Rear Gearcase Oil GL 80-90/ TGR 75W90
-Polaris Premium U-Joint Lube/ GLC dry conditions Part numbers 2871515 and 2871551/ GWR wet conditions
-O-Ring chain lube/ AMH metal protector
-Polaris Premium all season grease/ GHD
-Counter Balance Housing SAE 10W30/ ATM
-Premium Hub Lube/ STL Shock Therapy Part number 2871654
-Front Gearcase Oil/ 2871653 TGR
Manager, Amsoil Tech Services
Maybe easier to readů..
Polaris 0W-40 Premium Synthetic = Amsoil Formula 4-Stroke OW-40 (AFF)
Polaris Synthetic Gearcase Lubricant (AGL) part#2873602 = Amsoil Series 2000 Synthetic Chaincase Lube (TCC)
Polaris Premium ATV Angle Drive Fluid part#2871653 = Amsoil Severe Gear 75W-90 Synthetic Gear Oil (SVG)
Polaris Premium Demand Drive Hub Fluid part#2871654 = Amsoil Shock Therapy Light (STL)
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